Melco EMT 10/4T User Manual

Illustrated Parts Manual for the EMC 10/4embroidery peripheral• A Complete Illustrated Parts Manual• Trimmer and Non-Trimmer Machines• Under Thread Co

1-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsMachine Assemblies (Covers) (1 of 2)Figure 1

45-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (1 of 8) (Head 4)Figure 45

45-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (1 of 8) (Head 4) Reference Figure 45Item Part ItemNo. Number Description Comments1 006

46-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (2 of 8) (Head 3)Figure 46

46-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (2 of 8) (Head 3) Reference Figure 46Item Part ItemNo. Number Description Comments1 006

47-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (3 of 8) (Head 2)Figure 47

47-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (3 of 8) (Head 2) Reference Figure 47Item Part ItemNo. Number Description Comments1 006

48-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (4 of 8) (Head 1)Figure 48

48-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (4 of 8) (Head 1) Reference Figure 48Item Part ItemNo. Number Description Comments1 006

49-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (5 of 8) (General) (1 of 2)Figure 49

49-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (5 of 8) (General) (1 of 2) Reference Figure 49Item Part ItemNo. Number Description Com

1-2110272-01, Rev. C Illustrated Parts ManualMachine Assemblies (Covers) (1 of 2) Reference Figure 1Item Part ItemNo. Number Description Comments1 003

50-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (6 of 8) (General) (2 of 2)Figure 50

50-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (6 of 8) (General) (2 of 2) Reference Figure 50Item Part ItemNo. Number Description Com

51-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (7 of 8) (XYZ Motor Drive)Figure 51

51-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (7 of 8) (XYZ Motor Drive) Reference Figure 51Item Part ItemNo. Number Description Comm

52-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (8 of 8) (AC Power Distribution)Figure 52

52-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (8 of 8) (AC Power Distribution) Reference Figure 52Item Part ItemNo. Number Descriptio

53-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (Electronics Box) (1 of 2)Figure 53

53-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (Electronics Box) (1 of 2) Reference Figure 53Item Part ItemNo. Number Description Comm

54-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly (Electronics Box) (2 of 2)Figure 54

54-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly (Electronics Box) (2 of 2) Reference Figure 54Item Part ItemNo. Number Description Comm

2-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsMachine Assemblies (Covers) (2 of 2)Figure 2

55-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsMelco Cap Frame AssemblyFigure 55

55-2110272-01, Rev. C Illustrated Parts ManualMelco Cap Frame Assembly Reference Figure 55Item Part ItemNo. Number Description Comments1 004938-01 Bas

56-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsCap Frame Drive AssemblyFigure 56

56-2110272-01, Rev. C Illustrated Parts ManualCap Frame Drive Assembly Reference Figure 56Item Part ItemNo. Number Description Comments1* 452732-01 Ri

57-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsSash Frame AssemblyFigure 57

57-2110272-01, Rev. C Illustrated Parts ManualSash Frame Assembly Reference Figure 57Item Part ItemNo. Number Description Comments1 006897-01 Pad, Sli

58-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsDisk Drive AssemblyFigure 58

58-2110272-01, Rev. C Illustrated Parts ManualDisk Drive Assembly Reference Figure 58Item Part ItemNo. Number Description Comments1 009054-01 Cover, S

59-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsHarness Assembly - Disk Drive OptionFigure 59

59-2110272-01, Rev. C Illustrated Parts ManualHarness Assembly - Disk Drive Option Reference Figure 59Item Part ItemNo. Number Description Comments1 0

2-2110272-01, Rev. C Illustrated Parts ManualMachine Assemblies (Covers) (2 of 2) Reference Figure 2Item Part ItemNo. Number Description CommentsA ---

Actuator, Hoop Holder, Left...29-2Actuator, Hoop Holder, Right ...30-2Amplifier Command Interface Cable ...53-2Ar

Bracket, Cover, Left Rear ...7-2Bracket, Cover, Right Rear...7-2Bracket, Detect, Thread Break...10

Cable, FL1...48-2Cable, Grabber ...50-2Cable, Ground ...

Cover, #2 & #3, Grey ...1-2Cover, #4, Grey...1-2Cover, #5, Grey...

Floppy Power Interface Cable...54-2Follower, Assembly...21-2Foot, Presser, Assembly ...

Insert, Table...6-2Insert, Wood, Sash Frame...57-2Insulator, Thread Break...

PCB, Color Change, Assembly...11-2PCB, DSP188/Disk,Assembly...27-2, 53-2-54-2PCB, Keyboard ...

Pulley, Y-Drive ...26-2, 36-2Pulley, Y-Drive, 16T...36-2Pulley, Y-Idler, 1/5P, 16T...

Spacer, Precision, .313" IDx .016" Thick ...15-2Spacer, Shaft, .128" IDx .317" OD x .03&quo

Support, Electronic Cover, Front ...7-2Support, Rail, Y-Axis ...37-2Support, Rear Panel ...

3-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsKeyboard Coverl AssemblyFigure 3

Index Illustrated Parts Manual for the EMC 10/4This page intentionally left blank

3-2110272-01, Rev. C Illustrated Parts ManualKeyboard Cover Assembly Reference Figure 3Item Part ItemNo. Number Description Comments1 006457-01 Cover,

4-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsStart/Stop Panel AssemblyFigure 4

4-2110272-01, Rev. C Illustrated Parts ManualStart/Stop Panel Assembly Reference Figure 4Item Part ItemNo. Number Description Comments1 010339-01 Swit

Machine Assemblies (Tables)5-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsFigure 5

5-2110272-01, Rev. C Illustrated Parts ManualA -------------- Table Top Assembly See Page 6-11 006848-01 Shelf, Half, Frame, Black2 672927-33 Screw, T

1575 West 124th AvenueDenver, Colorado 80234United States of AmericaE-Mail: [email protected]© Copyright 1996, 1997 by Melco Embroidery SystemsAL

6-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsTable Top AssemblyFigure 6

6-2110272-01, Rev. C Illustrated Parts ManualTable Top Assembly Reference Figure 6Item Part ItemNo. Number Description Comments1 006820-21 Table Top,

7-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsMachine Assemblies (General) (1 of 2)Figure 7

7-2110272-01, Rev. C Illustrated Parts ManualMachine Assemblies (General) (1 of 2) Reference Figure 7Item Part ItemNo. Number Description CommentsA --

8-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsMachine Assemblies (General) (2 of 2)Figure 8

8-2110272-01, Rev. C Illustrated Parts ManualMachine Assemblies (General) (2 of 2) Reference Figure 8Item Part ItemNo. Number Description Comments1 00

9-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsSewing Head Assemblies (Head 4)Figure 9

9-2110272-01, Rev. C Illustrated Parts ManualSewing Head Assemblies (Head 4) Reference Figure 9Item Part ItemNo. Number Description CommentsA --------

10-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsSewing Head Assemblies (Heads 1-3)Figure 10

10-2110272-01, Rev. C Illustrated Parts ManualSewing Head Assemblies (Heads 1-3) Reference Figure 10Item Part ItemNo. Number Description CommentsA ---

Machine Assemblies (Covers) (1 of 2) 1-1Machine Assemblies (Covers) (2 of 2) 2-1Keyboard Panel Assembly 3-1Start/Stop Panel Assembly 4-1Machine Assemb

11-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsColor Change AssemblyFigure 11

11-2110272-01, Rev. C Illustrated Parts ManualColor Change Assembly Reference Figure 11Item Part ItemNo. Number Description Comments1 003504-01 Belt,

12-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsThread Tree AssemblyFigure 12

12-2110272-01, Rev. C Illustrated Parts ManualThread Tree Assembly Reference Figure 12Item Part ItemNo. Number Description Comments1 005703-01 Tube, G

13-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsGearbox AssemblyFigure 13

13-2110272-01, Rev. C Illustrated Parts ManualGearbox Assembly Reference Figure 13Item Part ItemNo. Number Description Comments1* 004234-21 Gearbox, A

14-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsNeedle Case Assembly (1 of 2)Figure 14

14-2110272-01, Rev. C Illustrated Parts ManualNeedle Case Assembly (1 of 2) Reference Figure 14Item Part ItemNo. Number Description Comments1 007511-0

15-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsNeedle Case Assembly (2 of 2)Figure 15

15-2110272-01, Rev. C Illustrated Parts ManualNeedle Case Assembly (2 of 2) Reference Figure 15Item Part ItemNo. Number Description Comments1 001828-0

i-iiEMC 10/4 Embroidery Peripheral Melco Embroidery SystemsY-Drive Motor Assembly 26-1Electronics Box Assembly 27-1X-Beam w/Carriage Assembly 28-1Righ

16-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsThread Tensioner AssemblyFigure 16

16-2110272-01, Rev. C Illustrated Parts ManualThread Tensioner Assembly Reference Figure 16Item Part ItemNo. Number Description Comments1• 007080-01 K

17-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsSewing Head Components (1 of 3)Figure 17

17-2110272-01, Rev. C Illustrated Parts ManualSewing Head Components (1 of 3) Reference Figure 17Item Part ItemNo. Number Description CommentsA 004504

17-3110272-01, Rev. C Illustrated Parts ManualSewing Head Components (1 of 3) Reference Figure 17Item Part ItemNo. Number Description Comments39 00266

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18-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsSewing Head Components (2 of 3)Figure 18

18-2110272-01, Rev. C Illustrated Parts ManualSewing Head Components (2 of 3) Reference Figure 18Item Part ItemNo. Number Description Comments1* 00744

19-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsSewing Head Components (3 of 3)Figure 19

19-2110272-01, Rev. C Illustrated Parts ManualSewing Head Components (3 of 3) Reference Figure 19Item Part ItemNo. Number Description Comments1 672018

Harness Assembly (8 of 8) (AC Power Distribution) 52-1Harness Assembly (Electronic Box) (1 of 2) 53-1Harness Assembly (Electronic Box) (2 of 2) 54-1OP

20-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsBobbin Idler AssemblyFigure 20

20-2110272-01, Rev. C Illustrated Parts ManualBobbin Idler Assembly Reference Figure 20Item Part ItemNo. Number Description Comments1 003593-01 Roller

21-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsTake-Up Drive Lever AssemblyFigure 21

21-2110272-01, Rev. C Illustrated Parts ManualTake-Up Drive Lever Assemby Reference Figure 21Item Part ItemNo. Number Description Comments1* 003567-01

22-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsTrimmers, Head Level Parts (1 of 2)Figure 22

22-2110272-01, Rev. C Illustrated Parts ManualTrimmers, Head Level Parts (1 of 2) Reference Figure 22Item Part ItemNo. Number Description Comments1 00

23-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsTrimmers, Head Level Parts (2 of 2)Figure 23

23-2110272-01, Rev. C Illustrated Parts ManualTrimmers, Head Level Parts (2 of 2) Reference Figure 23Item Part ItemNo. Number Description CommentsA 00

24-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsTrimmer Drive AssemblyFigure 24

24-2110272-01, Rev. C Illustrated Parts ManualTrimmer Drive Assembly Reference Figure 24Item Part ItemNo. Number Description Comments1 001922-06 Screw

i-ivEMC 10/4 Embroidery Peripheral Melco Embroidery SystemsINTRODUCTIONModel and Serial NumbersThe contents of this manual must be understood by the u

25-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsX-Drive Motor AssemblyFigure 25

25-2110272-01, Rev. C Illustrated Parts ManualX-Drive Motor Assembly Reference Figure 25Item Part ItemNo. Number Description Comments1 005650-01 Mount

26-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsY-Drive Motor AssemblyFigure 26

26-2110272-01, Rev. C Illustrated Parts ManualY-Drive Motor Assembly Reference Figure 26Item Part ItemNo. Number Description Comments1 005650-01 Mount

27-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsElectronic Box AssemblyFigure 27

27-2110272-01, Rev. C Illustrated Parts ManualElectronic Box Assembly Reference Figure 27Item Part ItemNo. Number Description Comments1 009284-01 Encl

28-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsX-Beam w/Carriage AssemblyFigure 28

28-2110272-01, Rev. C Illustrated Parts ManualX-Beam w/Carriage Assembly (007461-01S) Reference Figure 28Item Part ItemNo. Number Description Comments

29-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsLeft Side Carriage AssemblyFigure 29

29-2110272-01, Rev. C Illustrated Parts ManualLeft Side Carriage Assembly (005652-02S) Reference Figure 29Item Part ItemNo. Number Description Comment

i-v110272-01, Rev. C Illustrated Parts ManualPART NUMBERSThe Melco part number is found in the second column of the parts list, directly in linewith e

30-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsRight Side Carriage AssemblyFigure 30

30-2110272-01, Rev. C Illustrated Parts ManualRight Side Carriage Assembly (005652-01S) Reference Figure 30Item Part ItemNo. Number Description Commen

31-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsBall Spline AssemblyFigure 31

31-2110272-01, Rev. C Illustrated Parts ManualBall Spline Assembly Reference Figure 31Item Part ItemNo. Number Description CommentsA 000440-01S Y-Idle

32-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsZ-Drive Assembly (1 of 2)Figure 32

32-2110272-01, Rev. C Illustrated Parts ManualZ-Drive Assembly (1 of 2) Reference Figure 32Item Part ItemNo. Number Description CommentsA ------------

33-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsZ-Drive Assembly (2 of 2)Figure 33

33-2110272-01, Rev. C Illustrated Parts ManualZ-Drive Assembly (2 of 2) Reference Figure 33Item Part ItemNo. Number Description Comments1 006661-01 Pl

34-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsEncoder Plate AssemblyFigure 34

34-2110272-01, Rev. C Illustrated Parts ManualEncoder Plate Assembly Reference Figure 34Item Part ItemNo. Number Description Comments1 003553-01 Coupl

i-viEMC 10/4 Embroidery Peripheral Melco Embroidery Systems* Protect all bearings, bushings, cams, rails, gears, rollers, needle bars, pins, studs,con

35-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsZ-Drive Mount AssemblyFigure 35

35-2110272-01, Rev. C Illustrated Parts ManualZ-Drive Mount Assembly Reference Figure 35Item Part ItemNo. Number Description Comments1 009095-01 Brack

36-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsY-Drive AssemblyFigure 36

36-2110272-01, Rev. C Illustrated Parts ManualY-Drive Assembly Reference Figure 36Item Part ItemNo. Number Description Comments1 443059-01 Shaft, Driv

37-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsLeft Y-Carriage AssemblyFigure 37

37-2110272-01, Rev. C Illustrated Parts ManualLeft Y-Carriage Assembly (007460-01S) Reference Figure 37Item Part ItemNo. Number Description CommentsA

38-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsY-Idler Pulley AssemblyFigure 38

38-2110272-01, Rev. C Illustrated Parts ManualY-Idler Pulley Assembly Reference Figure 38Item Part ItemNo. Number Description Comments1* 000431-01 Pul

39-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsRight Y-Carriage AssemblyFigure 39

39-2110272-01, Rev. C Illustrated Parts ManualRight Y-Carriage Assembly (007460-01S) Reference Figure 39Item Part ItemNo. Number Description CommentsA

i-vii110272-01, Rev. C Illustrated Parts ManualThis page intentionally left blank

40-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsPower Distribution AssemblyFigure 40

40-2110272-01, Rev. C Illustrated Parts ManualPower Distribution Assembly Reference Figure 40Item Part ItemNo. Number Description CommentsA 006723-01S

41-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsXYZ Motor Driver AssemblyFigure 41

41-2110272-01, Rev. C Illustrated Parts ManualXYZ Motor Driver Assembly (006723-01S) Reference Figure 41Item Part ItemNo. Number Description Comments1

42-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsAC Power Distribution AssemblyFigure 42

42-2110272-01, Rev. C Illustrated Parts ManualAC Power Distribution Assembly (007480-01) Reference Figure 42Item Part ItemNo. Number Description Comme

43-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsGrabber Motor AssemblyFigure 43

43-2110272-01, Rev. C Illustrated Parts ManualGrabber Motor Assembly Reference Figure 43Item Part ItemNo. Number Description Comments1 000363-05 Sproc

44-1EMC 10/4 Embroidery Peripheral Melco Embroidery SystemsCap Frame Mount AssemblyFigure 44

44-2110272-01, Rev. C Illustrated Parts ManualCap Frame Mount Assembly Reference Figure 44Item Part ItemNo. Number Description Comments1 006526-01 Bra