Melco EMT 10T User Manual

Illustrated Parts Manualfor the EMT 10T F1embroidery peripheral• A Complete Illustrated Parts Manual• Tubular•Part Number 15339, Revision B

Sewing Head Covers2-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 2

46-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 46Wide Angle Cap Frame Gauge

46-215339, Rev. B Illustrated Parts ManualWide Angle Cap Frame Gauge Reference Figure 44Item Part ItemNo. Number Description Comments1* 004949-01 Bloc

47-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsTubular Hoops (1 of 2)Figure 47

47-215339, Rev. B Illustrated Parts ManualTubular Hoops (1 of 2) Reference Figure 45Item Part ItemNo. Number Description Comments1* 006454-01 Hoop, 36

48-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsTubular Hoops (2 of 2)Figure 48

48-215339, Rev. B Illustrated Parts ManualTubular Hoops (2 of 2) Reference Figure 46Item Part ItemNo. Number Description Comments1* 005576-01 Screw/Ba

49-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsMobile CartFigure 49

49-215339, Rev. B Illustrated Parts ManualMobile Cart Reference Figure 47Item Part ItemNo. Number Description Comments1 11701 Shelf2 11702 Side3 00998

50-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsHoop InterfaceFigure 50

50-215339, Rev. B Illustrated Parts ManualHoop Interface Reference Figure 48Item Part ItemNo. Number Description Comments1* 010378-08 Pin, Roll, 2mm x

2-215339, Rev. B Illustrated Parts ManualSewing Head Covers Reference Figure 2Item Part ItemNo. Number Description Comments1 010109-02 Cover, Rear, Te

51-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsSash FrameFigure 51

51-215339, Rev. B Illustrated Parts ManualSash Frame Reference Figure 49Item Part ItemNo. Number Description Comments1* 007598-01 Clip, Border Frame,

52-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsSash Hoops (21cm, 25cm)Figure 52

52-215339, Rev. B Illustrated Parts ManualSash Hoops (21cm, 25cm) Reference Figure 50Item Part ItemNo. Number Description Comments1*• 003136-06 Screw,

AArm, Drive, Grabber 18-2Arm, Drive, Movable Knife 19-2Assembly, CPU/TI, EMT, w/Prog. Chips installed21-2BBar, Drive Ring 45-2Bar, Grabber 11-2Bar, Gu

Bracket, Base, Winder 5-2Bracket, Bed, Cable 19-2Bracket, Blank, PC 21-2Bracket, Cable 36-2Bracket, Clamp, Left Hand 41-2,42-2Bracket, Clamp, Right Ha

Bulb, 12V/12W 6-2Bumper, Motor Stop 18-2Bushing, Base, Drive, Lever, Take-Up 17-2Bushing, Bearing, Lower Guide 15-2Bushing, Cradle, Spring 15-2Bushing

Clip, Tubing 7-2Collar, Picker 19-2Collar, Shaft, 1/2" ID 36-2Collar, Shaft, Headup 14-2Collar, Support, Gear 14-2Collar, Tensioner, Assembly 13-

Foot, Presser, Assembly 11-2Frame, Assembly 1-2Frame, Lower, w/Rubber, 6-Panel 37-2Frame, Movable, Machined 20-2Fuse, 5A, TD 23-2GGauge, Cap Frame, We

Keycap, Color Change 3-2Keycap, Enter 3-2Keycap, Fast/Slow 3-2Keycap, Horizontal Arrow, Left 3-2Keycap, Horizontal Arrow, Right 3-2Keycap, Jog 3-2Keyc

3-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsKeyboard (1 of 2)Figure 3

Nut, Tensioner, Drive Ring 41-2Nut, Wing, M3 43-2OO-Ring, .187" ID x .06" Thick 14-3O-Ring, 2-7/16” ID x 3/16” Dia. 5-2O-Ring, 3/16” ID x 5/

Plate, Link Adjusting 20-2Plate, Mounting, Grabber Home 18-2Plate, Needle, Pocketed 14-2Plate, Position, Machined 12-2Plate, Retainer, Bearing, Arm Sh

Seat, Cone, Thread 5-2Seat, Cone, Thread, Thread Tree 9-2Sensor, Optical, Switch, Assembly 24-2Sensor, Under Thread Control, Assembly 14-2Set, Cover,

Spring, Tensioner, Thread 13-2Spring, Trimmer Home 20-2Standoff, 10mm Hex, M-F, M5 x 0.8 x 16mm20-2Standoff, Encoder, M-F, M4 x 0.7 x 2.01" 31-2S

Tray, Table 1-2Trim, Hand Hold 1-2Trimmer, Picker, Solenoid, Opto, Assembly 35-2Tube, Guide, Thread Tree, 9.7" 9-2Tubing, .125" ID x .187&qu

3-215339, Rev. B Illustrated Parts ManualKeyboard (1 of 2) (*010612-01) Reference Figure 3Item Part ItemNo. Number Description Comments1 009081-03 Len

4-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsKeyboard (2 of 2)Figure 4

4-215339, Rev. B Illustrated Parts ManualKeyboard (2 of 2) (*010612-01) Reference Figure 4Item Part ItemNo. Number Description CommentsA -------------

Bobbin Winder5-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 5

1 006558-04 Screw, Pan Head Phillips, M3 x 0.5 x 4mm2 011022-01 Motor, Modified, Winder3 010625-04 O-Ring, 2-7/16” ID x 3/16” Dia.4 009686-01 Hub, Sha

6-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsLight FixtureFigure 6

6-215339, Rev. B Illustrated Parts ManualLight Fixture Reference Figure 6Item Part ItemNo. Number Description Comments1 009350-01 TableTop, Rear, Righ

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7-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsSewing HeadFigure 7

7-215339, Rev. B Illustrated Parts ManualSewing Head Reference Figure 7Item Part ItemNo. Number Description CommentsA -------------- Needle Case See P

8-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsColor ChangeFigure 8

8-215339, Rev. B Illustrated Parts ManualColor Change Reference Figure 8Item Part ItemNo. Number Description Comments1 003504-01 Belt, Timing, 39T, 1/

9-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsThread TreeFigure 9010172-12010167-05006481-01006482-01005701-01006937-01005703-0115075010

9-215339, Rev. B Illustrated Parts ManualThread Tree Reference Figure 9Part Qty. ItemNumber Description Comments15075 1 Bracket, Thread Tree Support00

10-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsNeedle Case (1 of 2)Figure 10

10-215339, Rev. B Illustrated Parts ManualNeedle Case (1 of 2) Reference Figure 10Item Part ItemNo. Number Description Comments1 007511-01 Cover, Need

11-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsNeedle Case (2 of 2)Figure 11

11-215339, Rev. B Illustrated Parts ManualNeedle Case (2 of 2) Reference Figure 11Item Part ItemNo. Number Description Comments1 001828-01 Screw, Set,

i-i15339, Rev.B Illustrated Parts ManualTable of ContentsPageDescription NumberTable Top/Machine Covers 1-1Sewing Head Covers 2-1Keyboard (1 of 2) 3-1

12-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsNeedle Case Linear DriveFigure 12

12-215339, Rev. B Illustrated Parts ManualNeedle Case Linear Drive Reference Figure 12Item Part ItemNo. Number Description Comments1 010171-16 Screw,

13-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsThread TensionerFigure 13

13-215339, Rev. B Illustrated Parts ManualThread Tensioner Reference Figure 13Item Part ItemNo. Number Description Comments1• 007080-01 Knob, Adjust,

14-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsArm and BedFigure 14

14-215339, Rev. B Illustrated Parts ManualArm and Bed Reference Figure 14Item Part ItemNo. Number Description CommentsA 004504-01S Bobbin Idler See Pa

14-3EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsArm and Bed Reference Figure 14Item Part ItemNo. Number Description Comments41 006526-01

14-415339, Rev. B Illustrated Parts ManualThis page intentionally left blank

15-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsReciprocatorFigure 15

15-215339, Rev. B Illustrated Parts ManualReciprocator Reference Figure 15Item Part ItemNo. Number Description Comments1* 007449-01 Bushing, Cradle, S

i-iiEMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsPageDescription NumberX/Y Drive (6 of 7) 29-1X/Y Drive (7 of 7) 30-1Z-Drive/Encoder 31-1C

16-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsBobbin IdlerFigure 16

16-215339, Rev. B Illustrated Parts ManualBobbin Idler Reference Figure 16Item Part ItemNo. Number Description Comments1 003593-01 Roller, Idler2 0028

17-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsTake-Up Drive LeverFigure 17

17-215339, Rev. B Illustrated Parts ManualTake-Up Drive Lever Reference Figure 17Item Part ItemNo. Number Description Comments1* 003567-01 Base, Drive

18-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsGrabber MotorFigure 18

18-215339, Rev. B Illustrated Parts ManualGrabber Motor Reference Figure 18Item Part ItemNo. Number Description Comments1 003185-01 Rod, Guide2 10156

19-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsCutter/PickerFigure 19

19-215339, Rev. B Illustrated Parts ManualCutter/Picker Reference Figure 19Item Part ItemNo. Number Description CommentsA 007265-01 Trimmer Drive See

20-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsTrimmer DriveFigure 20

20-215339, Rev. B Illustrated Parts ManualTrimmer Drive Reference Figure 20Item Part ItemNo. Number Description Comments1 010170-06 Screw, Socket Head

i-iii15339, Rev.B Illustrated Parts ManualINTRODUCTIONModel and Serial NumbersThe contents of this manual must be understood by the user to ensure tha

21-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsElectronics Cage (1 of 2)Figure 21

21-215339, Rev. B Illustrated Parts ManualElectronics Cage (1 of 2) Reference Figure 21Item Part ItemNo. Number Description Comments1* 009419-01 PCB,

22-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsElectronics Cage (2 of 2)Figure 22

22-215339, Rev. B Illustrated Parts ManualElectronics Cage (2 of 2) Reference Figure 22Item Part ItemNo. Number Description Comments1* 10230 Card Cage

23-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsPower DistributionFigure 23

23-215339, Rev. B Illustrated Parts ManualPower Distribution Reference Figure 23Item Part ItemNo. Number Description Comments1* 10274 Base, Power Supp

24-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsX/Y Drive (1 of 7)Figure 24

24-215339, Rev. B Illustrated Parts ManualX/Y Drive (1 of 7) Reference Figure 24Part Qty. ItemNumber. Description Comments14284 1 Bracket, Left End, B

25-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 25X/Y Drive (2 of 7)

25-215339, Rev. B Illustrated Parts ManualX/Y Drive (2 of 7) Reference Figure 24Part Qty. ItemNumber. Description Comments010305* 1 Bracket, Tubular,

i-ivEMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsPart DescriptionsEach part listed has a descriptive name in the third column of the parts

26-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 26X/Y Drive (3 of 7)

26-215339, Rev. B Illustrated Parts ManualX/Y Drive (3 of 7) Reference Figure 24Part Qty. ItemNumber. Description Comments14264 1 Bracket, Right, Moun

27-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 27X/Y Drive (4 of 7)

27-215339, Rev. B Illustrated Parts ManualX/Y Drive (4 of 7) Reference Figure 24Part Qty. ItemNumber. Description Comments14265 1 Bracket, Left, Mount

28-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 28X/Y Drive (5 of 7)

28-215339, Rev. B Illustrated Parts ManualX/Y Drive (5 of 7) Reference Figure 24Part Qty. ItemNumber. Description Comments14283 1 Block, Return, Y-Dri

29-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 29X/Y Drive (6 of 7)

29-215339, Rev. B Illustrated Parts ManualX/Y Drive (6 of 7) Reference Figure 24Part Qty. ItemNumber. Description Comments14283 1 Block, Return, Y-Dri

30-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 30X/Y Drive (7 of 7)

30-215339, Rev. B Illustrated Parts ManualX/Y Drive (7 of 7) Reference Figure 24Part Qty. ItemNumber. Description Comments14455 1 Motor, Servo, Y-Axis

This page intentionally left blanki-v15339, Rev.B Illustrated Parts Manual

31-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsZ-Drive EncoderFigure 31

31-215339, Rev. B Illustrated Parts ManualZ-Drive Encoder Reference Figure 26Item Part ItemNo. Number Description CommentsA 004504-01S Bobbin Idler Se

32-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsCap Frame MountsFigure 32

32-215339, Rev. B Illustrated Parts ManualCap Frame Mounts Reference Figure 30Item Part ItemNo. Number Description Comments1 006526-01 Bracket, Picker

33-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsHarnesses (1 of 3)Figure 33

33-215339, Rev. B Illustrated Parts ManualHarnesses (1 of 3) Reference Figure 31Item Part ItemNo. Number Description Comments1 10270 Harness, Circuit

34-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsHarnesses (2 of 3)Figure 34

34-215339, Rev. B Illustrated Parts ManualHarnesses (2 of 3) Reference Figure 32Item Part ItemNo. Number Description Comments1 10716 PCB, Backplane, A

35-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsHarnesses (3 of 3)Figure 35

35-215339, Rev. B Illustrated Parts ManualHarnesses (3 of 3) Reference Figure 33Item Part ItemNo. Number Description CommentsA -------------- Under Th

1-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsTable Top/Machine CoversFigure 1

36-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsCap Frame DriveFigure 36

36-215339, Rev. B Illustrated Parts ManualCap Frame Drive Reference Figure 34Item Part ItemNo. Number Description Comments1* 452732-01 Ring, Drive, Ca

37-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsMelco Cap FrameFigure 37

37-215339, Rev. B Illustrated Parts ManualMelco Cap Frame Reference Figure 35Item Part ItemNo. Number Description Comments1 004938-01 Base, Cap Frame,

38-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsMelco Cap Frame GaugeFigure 38

38-215339, Rev. B Illustrated Parts ManualMelco Cap Frame Gauge Reference Figure 36Item Part ItemNo. Number Description Comments1* 005100-01 Shaft Cov

39-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 39Wide Angle Cap Frame (1 of 7)

39-215339, Rev. B Illustrated Parts ManualWide Angle Cap Frame (1 of 7) Reference Figure 37Item Part ItemNo. Number Description Comments1 009602-03 Mo

40-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 40Wide Angle Cap Frame (2 of 7)

40-215339, Rev. B Illustrated Parts Manual1 010171-20 Screw, Socket Head Cap, M4 x 0.7 x 20mm, Zinc Plate2 011057-01 Bracket, Support, Left Hand3 0110

1-215339, Rev. B Illustrated Parts ManualTable Top/Machine Covers Reference Figure 1Item Part ItemNo. Number Description Comments1 671910-10 Screw, Se

41-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 41Wide Angle Cap Frame (3 of 7)

41-215339, Rev. B Illustrated Parts Manual1 005934-08 Screw, Flat Head Phillips, M3 x 0.5 x 8mm2 005934-01 Screw, Flat Head Phillips, M3 x 0.5 x 6mm3

42-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 42Wide Angle Cap Frame (4 of 7)

42-215339, Rev. B Illustrated Parts Manual1 680430-03 Nut, Hex, M32 690439-03 Washer, Flat, M33 004229-01 Clip, Roller, Assembly4 005934-08 Screw, Fla

43-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 43Wide Angle Cap Frame (5 of 7)

43-215339, Rev. B Illustrated Parts Manual1• 010074-01 Hinge, Cap Frame2•* 010133-06 Screw, Small Flat Head, M3 x 0.5 x 6mm3* 680430-03 Nut, Hex, M34*

44-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 44Wide Angle Cap Frame (6 of 7)

44-215339, Rev. B Illustrated Parts Manual1* 675310-01 Screw, Pan Head Phillips, M3 x 0.5 x 6mm2* 690427-03 Washer, Lock, Split M33* 690439-03 Washer,

45-1EMT 10T F1 Embroidery Peripheral Melco Embroidery SystemsFigure 45Wide Angle Cap Frame (7 of 7)

45-215339, Rev. B Illustrated Parts Manual1 010097-02 Bracket, Interface, Cap Frame2 690439-04 Washer, Flat, M43 690427-04 Washer, Lock, Split, M44 01